Tail lifts are a vital part of many businesses, especially those in logistics, transport, and delivery services. This equipment is dependable and is essential for the productivity of many companies. However, like any tool, it also requires proper maintenance to ensure everything runs smoothly. Routine upkeep can extend the life of your equipment, prevent unexpected breakdowns, and save on costly repairs.
Here, we provide a straightforward guide to maintaining your tail lift and keeping it in the best possible shape.
1. Daily Inspections: A Simple Habit with Big Payoffs
Set aside the first few minutes of your morning to carry out a quick visual inspection. Trust us, a few minutes each day can save you hours in the long run. Look for signs of wear or damage, such as leaking hydraulics, frayed cables, or any rust on the framework. Make sure that the platform is clean, the controls are responding properly, and the safety features (such as warning lights and buzzer) are functional. Spotting issues early can prevent them from becoming major problems later.
2. Hydraulic System Checks: Keeping Things Running Smoothly
The hydraulic system is the heart of your tail lift, so regular checks are crucial. Inspect the hydraulic fluid levels at least once a month—low fluid can lead to erratic performance or even failure. Look for leaks around the cylinders and hoses; any signs of fluid escaping might indicate a need for repair or replacement. Remember, using the right type of hydraulic fluid is essential, as using the wrong one could damage the system.
3. Cleanliness Matters: Keep It Free from Dirt and Debris
Tail lifts are often exposed to the elements, meaning they pick up dirt, grime, and debris. It’s important to clean your equipment regularly to avoid blockages or damage. Use a pressure washer to remove any built-up dirt, paying special attention to moving parts. Avoid using high pressure on sensitive areas like seals or electrical components.
4. Lubrication: Reduce Friction and Wear
Proper lubrication is key to reducing friction and wear on your tail lift. Lubricate all moving parts as per the manufacturer’s guidelines—usually this means applying the right type of grease to pivot points, hinges, and rollers. Be careful not to over-lubricate, as too much grease can attract dust and grime.
5. Electrical Checks: Stay Connected
Electrical systems play a crucial role in tail lift operation, powering everything from controls to safety features. Regularly inspect wiring and connectors for signs of damage, corrosion, or loose connections. Check that all lights, indicators, and alarms are working correctly. Problems with the electrical system can often be traced back to simple issues like loose wires, so taking the time to check can save you from costly repairs and downtime.
6. Regular Servicing: Leave It to the Experts
While daily and monthly checks are essential, it’s also crucial to schedule regular professional servicing. Depending on usage, aim for a full service every six to twelve months. The technicians will carry out a thorough inspection, checking components you may not be able to reach or assess properly.
7. Load Testing: Ensure Your Tail Lift Can Handle the Pressure
Regular load testing is essential to ensure that your tail lift can handle the weight capacities it was designed for. This involves testing the device with the maximum load to verify that it operates safely and effectively under pressure. It should be performed as part of your routine maintenance schedule and documented properly to comply with safety regulations. The practice helps in identifying any weaknesses or issues that could lead to breakdowns.
8. Staff Training: Equip Your Team for Success
Ensure that your team receives regular training on how to operate the tail lift correctly, perform routine checks, and handle minor maintenance tasks. Training should also include safety protocols, such as understanding weight limits and recognising potential hazards.
Contact Our Experts
The above tips should be sufficient to resolve less complex issues quickly. However, if you encounter more serious problems or require further assistance, our expert team at P. Airey Tail Lifts is here to help.
With extensive experience in repairs, breakdown recovery, LOLER inspections, and servicing, we can ensure your equipment stays in top condition. Don’t wait until a small issue becomes a big problem—reach out to us today via 0800 612 3164 or by using the online contact form for expert advice and support that will keep your business moving smoothly.